Some really good food for thought, and much appreciated!
bonestonne, on 05 February 2013 - 08:15 PM, said:
I would take those two 60mm fans out, and I would test them again on the bench.
Absolutely, that's the first thing I will be doing. As I said, I have a feeling that the male molex connector I used just wasn't pushed in all the way.
bonestonne, on 05 February 2013 - 08:15 PM, said:
Your first option is what I would do regardless. I would block off the smaller 60mm fan inlets of course, for focused airflow, and I would not install a rheobus to solve this. You should rely on either volt modding or PWM for your fans, it will be a cleaner install than adding a rheobus (or any other) fan controller to the mix, and much more reliable (one less thing to go wrong).
Scythe Slip Stream 800rpm would be perfect for this, lowered down to 7v with a Noctua (or homemade LNA) would be absolutely silent, while still providing adequate airflow for your PSU.
Furball Zen from the XoxideForums said he would cut a hole in the top for me to add a larger, quieter fan. I'm seriously considering doing this, as there are many more low-noise choices in the 80mm/120mm range of things. I actually own two of the SlipStreams that I use(d) in my Lian-Li case, so that would make things easier for sure.
bonestonne, on 05 February 2013 - 08:15 PM, said:
I'm about 1000 miles away from you, a whole state over, but if you were closer, I'd totally be game for hopping over for a while when I have downtime.
That's ok, I own a private jet...errr...yeah....
bonestonne, on 05 February 2013 - 08:15 PM, said:
Since you're going modular, I would make a couple modular cables that suite your needs to cover as many devices as possible. When you think about it, powering the ODD and HDDs with one cable really isn't a big deal, and wont cause any higher power draw than separating them all, but it will minimize your cables. You could make a single large plate to cover all the empty space to the left of the motherboard, which attaches with a single wing-nut in the center and rubber standoffs to keep it level and prevent issues when removing, and that could cover all the cables, including front panel power button, USB/FW etc, as well as covering PSU cables that go all the way up to the top of the case. You could cut channels into it for the ATX power cable to come out, and once you work out the extra cable, it could give you a very
unique and minimalistic look. You could use an angled piece of metal to hide the cables exiting the PSU going under this plate as well (or angle the bottom edge of the plate to do this all as one piece).
I already made two, one for the hard-drives and one for the optical drive. I kept them separate merely for the convenience of it. I do like your ideas about hiding things away, and I might just use the dual G5-processor cover that came with my case. It's pretty huge, and would do a good job of hiding most things. The hard-drives might be going in the top left (under the optical drive) but there is a lot of space underneath still. The front panel cable will be run up towards the optical drive, and then the individual headers will come down from above. On the MSI board, everything is along the top (well bottom in a normal case) whereas on my Intel board it's all spread out which is why it's so messy right now. Eventually I want the two power cables and front panel cable running in a parallel line upwards. The first power cable would stop behind the HDD cage, the second would run behind that up to the ODD, and then the front panel cable would run behind the are where the stock cage is, with the small headers just poking their heads down enough to be plugged in. If all goes well, it should look pretty neat, but your ideas on hiding them (possibly with the processor cover) definitely will help!
As I mentioned in my little update above, I'm looking in to a totally different way of storing the drives. I don't want to spill all just yet since I haven't seen anyone do it yet and selfishly want to be the first, but I should know by tomorrow or the next day

Here are two options (obviously the cover would be attached underneath, it's just resting like that for now). Both locations do a good job of hiding wires, but with it on the bottom I retain easy access to my drives when they're attached up top.