"I can't guess what your problem is without the appropriate information. Post as much relevant information as possible. Eg include your dsdt and smbios for a start. And which chameleon build are you using?"
Sorry I didn't give enough information. But, I think I know what it is now. I disabled VoodooBattery and now it boots quickly, and reliably. SO, I guess my real question is: Is there a battery monitor kext that works, and allow the computer to boot?
I'm using the DSDT and the smbios from the links above. BTW, thanks for this write-up. Many were the times I almost gave up on the install, only to look back at this post, thinking, "No, I know this can be done!"
Did you look in the kernel log?