I've been thinking about something that just might work for non SSE2 processors. The idea is this: take Darwin, add KDE (or another desktop environment), copy the OS X top bar and then add the real OS X dock and finder. It would take some work to make the apps work with KDE, but it's possible isn't it? After all, you can install KDE in OS X. I know that some of the apps don't support processors without SSE2, but isn't there a work around?
Maybe we could use this: http://www.xdarwin.org/
