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G5 case mod Mk.II


macmaniac
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Ok boys and girls. This is my second G5 case mod. I posted my first attempt here.

 

I just love the P5K-E WIFI board, it works so well (other than a nasty little BIOS bug - if you need a fix, PM me) with Leopard, that I just had to build another one.

 

This time I found a shiny new G5 case, still had the plastic cling-wrap on.

casemod1.gif

 

This time I had the DVD tray (and door) and the front panel wire harness.

casemod3.gif

 

Lets get to work!

 

Remove the old stand-offs:

Casemod36.gif

 

Cut down the DVD tray:

casemod6.gif

 

I'm going build a special tunnel for the power supply, and hard drives

JBWeld is your friend. You must help him by scuffing the aluminum, and cleaning it with solvent before "welding".

 

First piece of the tunnel going on. It may not make sense until later....

casemod8.gif

 

I am making my own stand-offs using standard screws and standard brass stand-offs, but I need to make them taller:

EDIT: now using LianLi tray, I still needed the spacers, but now the mobo tray sits on the spacers.

casemod9.gif

 

casemod11.gif

 

When the stand-offs are made, you bolt them to the MOBO (EDIT: Mobo TRAY) , and glue with JBWeld:

casemod12.gif

 

Now we must turn our attention to the back end. Air tools are your friend:

casemod15.gif

 

EDIT: THis is the OLD back end. Further along in this thread, you will see the Lian Li Mobo graft.

I have fitted the fan, and also the power-plug pigtail.

casemod22.gif

 

Whats going to happen here is this. The lower tunnel holds the power supply, 2 hard drives in the G5 "rack", and two fans which will slide into place on "rails" that I made. The Power supply, harddrive rack, and fans will be held in place by the tunnel lid. Only two screws will hold the tunnel lid.

casemod26.gif

 

casemod27.gif

 

casemod32.gif

 

casemod28.gif

 

I think you get the idea now....

casemod29.gif

 

MOBO in place:

casemod31.gif

 

The tunnel cover slides off, revealing the wiring. There will be another tunnel up the middle.

casemod33.gif

 

The middle tunnel holds two fans. It friction fits with the help of foam weatherstripping.

casemod35.gif

 

The G5 side door will mate up with the two fans (via aluminum rail and weather stripping), creating a vibration damped and airtight connection so the middle fans will blow air to cool RAM, MOBO, CPU, and GPU.

 

There is still plenty of room in front of the fans for either a water cooling radiator, or a stack of hard drives. One day I might open up the back for all the PCI slots, but I don't need to right now.

 

I tried my best to cover wires, and make for easy disassembly (2 screws!). While not perfect yet, I am quite pleased with the results. Looks completely stock on the front, and pretty decent on the back.

 

One day I will own a TIG welder, then watch out! :(

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Wow the pictures really helped me there =D! Thanks! A question though, about the rear-end. I am planning on cutting out the back so I can have a full sized mobo in there, would I have to install a new motherboard tray once that is done? If so could you post a small tutorial (if pictures are possible that'd be great!) on how to install a new mobo tray? That'd be fantastic and a great help for me (a first time modder)!

 

Did you install a new motherboard tray on yours?

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Wow the pictures really helped me there =D! Thanks! A question though, about the rear-end. I am planning on cutting out the back so I can have a full sized mobo in there, would I have to install a new motherboard tray once that is done? If so could you post a small tutorial (if pictures are possible that'd be great!) on how to install a new mobo tray? That'd be fantastic and a great help for me (a first time modder)!

 

Did you install a new motherboard tray on yours?

 

I didn't do a "motherboard tray", so no tutorial. I'm not sure if there is a huge benefit from the "tray" idea. Certainly it adds expense and complexity to the case mod.

 

Yes, I have a full sized mobo, but I don't need all the PCI slots (the p5k-e mobo puts the money slots where I need them) . If you do need to access all 7 slots, you go with the tray, or you Dr. Frankenstein a PC case onto the back. Good luck. ;)

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I might just go back to the drawing board.... :)

 

I found Lian Li replacement trays for about $30.

Not too expensive at all.

Should be simple to install, too. Cut a big hole, and glue in.

 

I just wish it had a 120mm fan.... :P

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  • 3 weeks later...

Ok, I did the Lian Li mobo tray graft. Turned out well. I overcut slightly on the top right-hand side, but other than that, it looks pretty good:

 

lianliback.gif

 

Aspirina750: Yes, Noctua fans. Definitely quiet. Ugly but quiet.

 

Kemmi: Oh yeah, glue and rivets. The big rivets are mine. Glue where rivets wouldn't work, and/or to prevent rattles/buzzes/noise.....

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Very nice, thinking of getting a macbook air, selling the mac pro and building myself a "macro"..... Time to dig out the dusty G5 case......

 

Oh and why didnt you post in the G5 thread?

 

Could you post a link to that Lian Li mobo tray? I can only seem to find one with half the pci slots

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Final assembly:

 

Running front panel wire the shortest way. Did I mention that soldering the front panel FireWire and USB was a major PITA? Got it right the first time. Switch and LED works. Front panel audio isn't, but I never use it anyway....

final1.gif

 

Hot glued the HDD activity LED

final2.gif

 

Antec Phantom 500 power supply

final3.gif

 

HDD rack: 2x Seagate 500GB MacHD + Time machineHD, Samsung SH-S203B DVD

final4.gif

 

"wind-tunnel" fans for HDD and power supply

fansmall.gif

 

hidden and tucked away, but not the wires yet.....

final5.gif

 

120mm fan, Thermaltake HR-01 high rise. Good air cooling....

final6.gif

 

final7.gif

 

The tan colored Noctua fans.. Yup, she's gonna be quiet.

final8.gif

 

final9.gif

 

X1950XT & Arctic Cooling Accelero S1 This silent solution is actually cooler than stock noisy fan.

final10.gif

 

Door detail. The middle wind tunnel fans are sealed in to prevent reversion of air flow.

final11.gif

 

Picture of the back. The front is unmodified, and you know what that looks like.

final12.gif

 

Hope you enjoyed the slides. Thanks for your time. :P

 

This is my last case mod. Its just too time consuming. My mod skillz may not be as good as yours, but I could have made this look a lot nicer and neater, etc. if I wanted to put the time in. But I just don't have the months and months to dedicate to it. If you have the time, go for it. And post in this forum. :D

 

My next case is a Antec P182. An nice big black monolith. :blink:

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  • 10 months later...
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